Waste Reduction and Recycling | Pilgrim's Sustainability Report

Our Commitment

Pilgrim’s overall commitment is to reuse or recycle the maximum amount of materials with the goal of sending as little to landfills as possible. Each facility works to recycle material and reduce waste by optimizing facility logistics and team member training.


Waste and Recycling Practices

In each of our production facilities, we have goals to decrease the amount of packaging used in our finished products and decrease waste sent to landfills from each facility. In 2021, Pilgrim’s Moy Park continued to maintain its commitment of zero waste to landfill across all facilities, while Pilgrim’s UK also achieved its goal of zero waste to landfill in its first year.

In Europe, Moy Park was the first poultry company to undertake a commitment to reduce packaging and food waste in its value chain. The initiative is part of an ambitious campaign to combat the use of plastics and packaging in its business and in the industry. The company plans to lower its global use of packaging by 5% each year, while simultaneously raising the percentage of recyclable packages by 5%. Both Moy Park and Pilgrim’s UK have adopted the strategy of “Remove, Reduce, Recycle and Research” and will begin using 100% recyclable rigid packaging by 2022. All other packaging will be widely recyclable by 2025.

As a company, we continue to explore alternative materials that offer recyclability and technologies that allow us to reduce the amount of packaging needed, while still maintaining strict product safety requirements. In our day-to-day operations, we work to improve recycling opportunities at each facility and reduce overall waste generated.

Product packaging provides a unique challenge for our industry. To prevent contamination, packaging materials used at production facilities that come into contact with blood, meat or fat cannot be recycled, per the Institute of Scrap Recycling Industries standards. Due to the nature of our products, this reduces our ability to recycle packaging material used at our production facilities.

The meat processing industry is incredibly efficient from a food waste prevention standpoint. We process byproducts, such as blood, feathers and bones, to create saleable materials and reduce waste. Nearly 100% of inedible byproducts are rendered to produce tallow and feather and bone meal, which we then sell to other companies to be used in goods, such as in livestock or poultry feed. Pilgrim’s UK has commitments to both the Sustainable Development Goal 12.3 and to Courtauld Commitment which are both working towards halving food waste by 2030. Currently only 0.1% of Pilgrim’s UK’s production is classified as food waste. Actions employed to reduce this number even further include using the Waste Hierarchy to derive as much value as possible from all product and donating food products to food redistribution charities to prevent food waste.

Reducing and Recycling Waste

In the U.S., we strive to recycle all that we can at our facilities. We recycle:

80%

of clean cardboard material, which is sent to recycling centers or paper mills to be reused

95%

of our pallets, which are returned to our suppliers for reuse

95%

of all metal, which is sent to a salvage yard

95%

of clean, non-contaminated plastic, which is collected in bins and then sent to either a recycling center or melted down and repurposed to make new products

95%

of our plastic high-density polyethylene (HDPE) tote bags, which are sold to our original manufacturer and then reused in our next order, creating a closed loop system

2021 Progress

We have continued to focus on improving data quality related to waste and packaging, as a result we are tracking more indicators and are able to better understand and monitor our waste streams. Improved data quality also leads to more complete measurements which are higher than partially complete past data. As a global company, from 2020 to 2021, total waste generated decreased 20%, waste sent to landfills decreased 4%, and waste to landfill per ton of finished product decreased 4%. As a highlight, both our Pilgrim’s Moy Park and Pilgrim’s UK teams maintained their commitments to send zero waste to landfill across all facilities in 2021. Additionally, we generated 990.4 tons of hazardous waste across our global operations in 2021.

In the U.S. and Puerto Rico, approximately 75% of our packaging used was biodegradable and recyclable packaging material in 2021 – a 7% increase from 2019; and our total packaging material per ton of finished products including by-products decreased 1% from 2019 to 2021. We will continue to stay focused on increasing our recyclable packaging and will stay committed to reducing our packaging per ton of finished product produced.

The data below represents our best efforts at tracking waste and recycling at our facilities. In some cases, the local municipality collects all waste and recycling, which makes tracking the data impossible. We are currently working to develop collaborative partnerships in these locations, so we can share data to better track our performance.

Waste Performance*

Pilgrim’s U.S. and Puerto Rico Pilgrim’s Mexico Pilgrim’s Europe**
2019 2020 2021 2019 2020 2021 2019 2020 2021
Total Waste Generated
(Tons)
163,501 167,767 169,880 87,436 74,622 60,644 210,859 135,364 71,914
Total Waste to Landfill
(Tons)
54,360 68,604 63,086 21,433 19,930 22,683 721 516 0
Waste to Landfill Intensity
(Per Ton of Finished Product Including By-Products)
0.0106 0.0134 0.0123 0.0215 0.0198 0.0227 0.0007 0.0005 0.0000
Total Waste Recycled
(Tons)
6,751 7,053 4,270 5,384 2,659 2,101 69,012 16,699 15,713
Total Waste Composted
(Tons)
9,061 4,385 9,073 60,614 52,030 35,854 0 0 802
Total Waste Incinerated
(Tons)
0 0 0 5 4 6 14,246 26,578 25,506
Total Waste for Energy Reuse
(Tons)
0 0 0 0 0 0 109,628 47,878 10,189
Total Waste Cogeneration/Coprocessed
(Tons)
0 0 0 0 0 0 17,252 14,436 19,704
Total Waste for Fertigation /Land Application
(Tons)
93,329 87,725 93,451 0 0 0 0 29,257 0

*We make every effort to report accurate data. We provide updated data from previous years in cases where improved information is available. Pilgrim’s revisited data collection processes and as a result, this report includes some improved metrics from past years.

**Includes Pilgrim’s Moy Park and Pilgrim’s UK

Packaging Performance

Pilgrim’s U.S. and Puerto Rico
2019 2020 2021
Packaging Material Used
(Tons)
165,952 164,752 163,906
Total Packaging Material Used Intensity
(Per Ton of Finished Product)
0.0325 0.0321 0.0320
Total Biodegradable and Recyclable Packaging Material Used
(Tons)
116,593 122,065 123,248
Percentage Biodegradable and Recyclable Packaging Materials 70.3% 74.1% 75.2%

 

Pilgrim's U.S. is a U.S. Food Loss and Waste 2030 Champion

Food waste has far-reaching impacts on food security, resource conservation and climate change. In 2015, USDA and EPA announced the United States’ first-ever food loss and waste reduction goal, calling for a 50 percent reduction by 2030. Working towards that target, the U.S. Food Loss and Waste 2030 Champions are businesses and organizations that have made a public commitment to reduce food loss and waste in their own operations in the United States by 50 percent by the year 2030. Pilgrim’s U.S. joined the U.S. Food Loss and Waste 2030 Champions in 2022.